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schilling edward g.; neubauer dean v. - acceptance sampling in quality control
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Acceptance Sampling in Quality Control

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Genere:Libro
Lingua: Inglese
Pubblicazione: 04/2017
Edizione: Edizione nuova, 3° edizione





Note Editore

Acceptance Sampling in Quality Control, Third Edition presents the state of the art in the methodology of sampling while integrating both theory and best practices. It discusses various standards, including those from the ISO, MIL-STD and ASTM and explores how to set quality levels. The book also includes problems at the end of each chapter with solutions. This edition improves upon the previous editions especially in the areas of software applications and compliance sampling plans. New to the Third Edition: Numerous Microsoft Excel templates to address sampling plans are used. Commercial software applications are discussed at the end of many chapters. Discussion of quick switching systems has been expanded to account for the considerable recent activity in this area. Added discussion of zero acceptance number chained quick switching systems.




Sommario

1 INTRODUCTION Acceptance Quality Control Acceptance Control and Process Control Process Quality Control Background of Acceptance Quality Control Top Ten Reasons for Acceptance Sampling References Problems 2 PROBABILITY AND THE OPERATING CHARACTERISTIC CURVE Probability Classical Definition Empirical Definition Subjective Definition Random Samples and Random Numbers Counting Possibilities Probability Calculus The Operating Characteristic Curve Software Applications Excel Minitab References Problems 3 PROBABILITY FUNCTIONS Probability Distributions Measures of Distribution Functions Hypergeometric Distribution Binomial Distribution Poisson Distribution f-Binomial Distribution Negative Binomial Distribution Exponential and Continuous Distributions Weibull Distribution Normal Distribution Summary of Distributions Tables of Distributions Hypergeometric Tables Binomial Tables Poisson Tables Negative Binomial Tables Normal Distribution Tables Summary Useful Approximations Tests of Fit Software Applications Excel Minitab References Problems 4 CONCEPTS AND TERMINOLOGY Average Run Length of Type B Plans Samples Size and Lot Size Effect of Inspection Error Rectification Curtailment Tolerance and Confidence Intervals Levels and Risks Choosing Quality Levels Classification of Defects Measures of Sampling Plans: Terminology Graphs of Measures Specifying a Plan Software Applications Minitab References Problems 5 SINGLE SAMPLING BY ATTRIBUTES Operation Selection Table of Poisson Unity Values Binomial Nomograph f- Binomial Nomograph Thorndyke Chart Hypergeometric Tables Measures Software Applications Excel Minitab Statgraphics References Problems 6 DOUBLE AND MULTIPLE SAMPLING BY ATTRIBUTES Operation Double Sampling Multiple Sampling Selection Measures Double Sampling Multiple Sampling Further Considerations Software Applications Excel Minitab Statgraphics References Problems 7 SEQUENTIAL SAMPLING BY ATTRIBUTES Operation Selection Measures Sequential Sampling for Defects per Unit Software Applications Excel References Problems 8 VARIABLES SAMPLING FOR PROCESS PARAMETER Single Sampling for Process Parameter Acceptance Control Charts Sequential Plans for Process Parameter ( Known) Sequential Plans for Process Parameter ( Unknown) Cumulative Sum Charts References Problems 9 BULK SAMPLING Construction of the Sample Estimation Sampling Plans Simple Random Sampling of Unique Lot (Components of Variance Unknown) Sampling from Stream of Lots Estimation of Testing and Reduction Variances Estimation of Segment and Increment Variances Application of Plan to Stream of Lots References Problems 10 SAMPLING BY VARIABLES FOR PROPORTION NONCONFORMING Specification Limits Assumptions and Theory Operation Method k Method Double Specification Limits Selection Tables Formulas Jacobson Nomograph for Plan Selection Measures Jacobson Nomograph for Operating Characteristics Calculation: Known Calculation: Unknown Double Specification Limits Measures of Performance M Method Plans Based on Sample Range Double Sampling by Variables Tolerance Intervals and Variables Plans for Percent Nonconforming Sequential Plans for Proportion Nonconforming Further Considerations Derivation of n, k Formulas Need for Normality Software Applications Minitab Statgraphics References Problems 11 ATTRIBUTES SAMPLING SCHEMES Sampling Schemes Quick Switching Systems TNT Plans Mil-Std-105E and Derivative Standards Operation Selection Measures Scheme Properties Implementation of MIL-STD-105E Matching Individual Sampling Plans to MIL-STD-105E System Performance MIL-STD-105 Derivatives Further Considerations Software Applications Minitab Snap Sampling Plans! Statgraphics References Problems 12 VARIABLES SAMPLING SCHEMES Mil-Std-414 Operation Selection Measures Implementation of Form 2 Implementation of Form 1 Implementation of Plans for Range and Variability Known Match Between MIL-STD-414 and MIL-STD-105E Conversion of MIL-STD-414 to ANSI/ASQ Z1.9 MIL-STD-414 Derivatives Further Considerations Software Applications Excel Minitab Statgraphics References Problems 13 SPECIAL PLANS AND PROCEDURES No-Calc Plans Lot Plot Plans Narrow Limit Gauging Mixed Variables - Attributes Plan Advantages and Disadvantages of Mixed Plans Generalized Mixed Dependent Procedure Measures: Independent Mixed Plan Measures: Dependent Mixed Plan Mil-Std-414 Dependent Mixed Plans Comparison of Independent and Dependent Mixed Plans Comparison of Mixed and Other Type Plans References Problems 14 SERIES OF LOTS: RECTIFICATION SCHEMES Single-Sampling AOQL Plan Dodge-Romig Sampling Scheme Operation Selection Measures Further Considerations Constructing LTPD Plan With Minimum ATI Constructing AOQL Plan With Minimum ATI Anscombe Rectifying Inspection Procedure Operation Selection Measures Credit-Based Schemes Dodge-Romig Plan Derivatives Software Applications Excel Snap Sampling Plans! References Problems 15 CONTINUOUS SAMPLING PLANS Dodge Continuous Plans Dodge CSP-1 Dodge-Torrey CSP-2 and CSP-3 Measures of CSP-1, 2, 3 Stopping Rules and Selection of CSP-1 Plans Multi-Level Plans Tightened Multi-Level Plans Block Continuous Plans Wald-Wolfowitz Plan Girshick Plan MIL-STD-1235B MIL-STD-1235B Derivatives Software Applications Excel Snap Sampling Plans! References Problems 16 CUMULATIVE RESULTS PLANS Skip-Lot Sampling Plans SkSP-1 SkSP-2 Chain Sampling Plans ChSP-1 Two-Stage Plans Deferred Sentencing Schemes Demerit Rating Plan Cumulative Results Criterion Plan (CRC) Software Applications Excel References Problems 17 COMPLIANCE SAMPLING Lot Sensitive Sampling Plan (LSP) Procedure Protection Producer’s Risk Examples of LSP Applications Further Considerations Tightened-Normal-Tightened (TNT) Scheme Procedure Protection Selection Quick Switching System (QSS) Mil-Std-1916 Structure Operation Implementation Measures Further Considerations Simplified Grand Lot Procedure Simon’s Approach Simplified Procedure: Attributes Simplified Procedure: Variables Continuing Series of Lots Further Considerations Accept on Zero (AoZ) Plans U. S. Department of Defense Approach Squeglia Plans AOZ and AQL Plans Chain Sampling Alternative The Zero Acceptance Number Chained Quick Switching System Summary Software Applications Excel LSP Plans TNT Plans QSS Plans MIL-STD-1916 Plans Chain Sampling Alternative Plans Zero Acceptance Number Chained Quick Switching System Plans Minitab Snap Sampling Plans! LSP Plans Squeglia Plans Statgraphics MIL-STD-1916 Plans References Problems 18 RELIABILITY SAMPLING Censored Sampling Variables Plans for Life Testing and Reliability Handbook H-108 Operation Failure Terminated Time Terminated Sequential Proportion Failing by Specified Time Selection Example of H-108 Application Failure Terminated Time Terminated Sequential Proportion of Lot Failing by Specified Time Measures Further Considerations Technical Report TR 7 Mean Life Criterion Hazard Rate Criterion Reliable Life Criterion TR 7 Tables Operation TR 7 with the Mil-Std-105E System Further Considerations References Problems 19 ADMINISTRATION OF ACCEPTANCE SAMPLING Selection and Implementation of a Sampling Procedure Determining Quality Levels Setting AQL Setting AOQL Setting IQ Setting LTPD (or LQ) Relation of Levels Setting PQL and CQL Economic Considerations Mandatory Standards Basic Principle of Administration References Problems APPENDIX TABLES ANSWERS TO PROBLEMS AUTHOR INDEX SUBJECT INDEX




Autore

Dr. Edward G. Schilling was a professor emeritus of statistics at the Center for Quality and Applied Statistics, at Rochester Institute of Technology (RIT), where he had been the director of the center and the chair of the Graduate Statistics Department. Before joining RIT, he was the manager of the lighting quality operation for the Lighting Business Group of General Electric Company. He received his BA and MBA from State University of New York (SUNY) at Buffalo, and his MS and PhD in statistics from Rutgers University. He had been on the faculties of SUNY at Buffalo, Rutgers University, and Case Western Reserve University. He had extensive industrial experience in quality engineering at Radio Corporation of America (RCA) and the Carborundum Co., and in statistical consulting and quality management at General Electric. Dr. Schilling was a fellow of the American Society for Quality (ASQ), the American Statistical Association (ASA), and the American Society for Testing and Materials (ASTM). He was also a member of the Institute of Mathematical Statistics and the American Economic Association. He was registered as a professional engineer in California and certified by ASQ as a quality and a reliability engineer. He served as the founding series editor for the Marcel Dekker series of books on quality and reliability, and published extensively in the field of qualitycontrol and statistics. Dr. Schilling was the Shewhart Medalist in 1983, the recipient of the E.L. Grant Award in 1999, the Freund–Marquardt Medal in 2005, and the Distinguished Service Medal in 2002; he was the first person to receive the Brumbaugh Award four times from the ASQ. He was also the recipient of the Ellis R. Ott Award in 1984 for his contributions to quality management from the Metropolitan New York Section of that society and was honored by being invited to present the 1986 W.J. Youden Memorial Address at the Joint ASQ/ASA Annual Fall Technical Conference. He was the recipient of the H.F. Dodge Award by the ASTM in 1993 and the Award of Merit in 2002. Dr. Schilling was an associate editor of the fifth edition of Juran’s Quality Control Handbook. His book, Process Quality Control (with E.R. Ott and D.V. Neubauer), is among the leading texts in the field. Dean V. Neubauer is an Engineering Fellow in the Process Engineering Directorate in the Manufacturing, Technology and Engineering (MTE) Division at Corning Incorporated. He has worked for Corning since 1981 and has been involved in projects in every major business over this time. He has fifteen U.S. patents for compositional work on a variety of materials and devices for the manufacture of display glass. His background includes degrees in statistics from Iowa State University and Rochester Institute of Technology. Outside of Corning, Dean has taught as an Adjunct Professor in the M.S. program for the Center for Quality and Applied Statistics at R.I.T. since 1992. He also participates on the ASTM E-11 Committee on Quality and Statistics where he is a Past Chairman and is a member of the ASTM International Committee on Standards (COS). Dean is a book reviewer for the Technometrics and Journal of Quality Technology journals, serves on the Management Committee of the Technometrics journal, serves on the Editorial Board of the Quality Engineering journal, is the co-author of Process Quality Control, 4th Edition with the late Dr. Edward G. Schilling. He is also a former U.S. Lead Delegate to the ISO Technical Committee 69 on Statistical Methods Subcommittee SC5 on Acceptance Sampling. In this role, he was responsible for the review of ISO, as well as, ANSI/ASQ Z acceptance sampling standards. Dean was elected a Fellow of the American Society for Quality (ASQ) in 2000 and is a Certified Quality Engineer. Dean is also a Past Chair of the ASQ’s Chemical and Process Industries Division and a Past Chair of the Corning-Elmira ASQ Section. He is a recipient of the 2003 Shewell Award from ASQ and the 2011 Harold F. Dodge Award from ASTM. He has also been a Member of the American Statistical Association since 1979 and is an accredited professional statistician (PStat™). In 1993, he was elected a Fellow of the Royal Statistical Society in London, England and holds the certification of Chartered Statistician (CStat). In 2010, he was given the Award of Merit carrying the title of Fellow from the American Society for Testing Materials (ASTM).










Altre Informazioni

ISBN:

9781498733571

Condizione: Nuovo
Collana: Statistics: Textbooks and Monographs
Dimensioni: 10 x 7 in Ø 3.80 lb
Formato: Copertina rigida
Illustration Notes:160 b/w images
Pagine Arabe: 842
Pagine Romane: xl


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